We have access to a large variety of manufacturing technologies which can be offered to our customers. Our process engineers enjoy broad experience in the set up and manufacturing of customized MEMS solutions.
In cooperation with the Fraunhofer IISB and the University Erlangen-Nürnberg the following single step processing tools are available:
Substrates
Wafers of silicon, SOI (100mm), fused silica (100mm) and glass (100mm)
Experience in handling thin wafers and fragile structures
Lithography
Laser Lithography (high resolution)
Contact 1:1
Minimum features: ~0.8 µm (vacuum contact mode) or ~3 µm (proximity mode)
Alignment accuracy: ~0.5 µm (front side align), or ~2 µm (back side align)
Double-side lithography capabilities
Photoresist coater (Resist thickness: 1-10 µm)
Spray coating (Resist thickness: 1-10 µm)
Positive and negative photoresist
Lift-off
Plasma Etching
DRIE
Polysilicon
Metals (Al, AlSiCu, …)
Oxide ICP
Plasma Deposition
PECVD nitride (LF/HF)
PECVD silicon oxide
Wafer Bonding
Anodic bonding (Alignment accuracy for wafer pairs < 5 µm, all bonding can be done in controlled ambient conditions or vacuum)
Furnace Processes
Wet oxidation
Dry oxidation
Annealing processes
Doping processes (ion implantation)
Low-stress LPCVD nitride
LPCVD oxides
LPCVD polysilicon
Wet Etching
Anisotropic silicon etching (KOH)
Wet etching of dielectrics (i.e. different oxides and nitrides)
Wet cleaning process; acid- and solvent based
Wet etching of metals
Metallization
Sputter deposition (Al, Cr, Ni, Ti, PtIr)
Evaporation (Al, Au, Cr, Ni, Ti, Ag, Pd, Pt, Mo, Cu)
Focused Ion Beam (FIB)
Nano-structuring, cross-section analysis, electronic chip modification
Metrology
SEM (+EDX)
SPM (AFM, TUNA, SSRM, SCM, MFM, EFM, KPM)
Ellipsometer / Spectral ellipsometer
Inspection microscopes
Surface profiler
Sheet resistance (four-point probe)
Optical layer thickness measurement with spectral photometer
Vibration analyzer